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Aug 11, 2026 11:41 AM

The US Air Force has used robotic manufacturing to produce a replacement part for a C-17 Globemaster III that Boeing could no longer source, giving the service a new way to keep aging aircraft in operation.

The US Air Force has used robotic manufacturing to produce a replacement part for a C-17 Globemaster III that Boeing could no longer source, giving the service a new way to keep aging aircraft in operation.

The Rapid Sustainment Office (RSO) solved the parts problem using Incremental Sheet Forming (ISF), a robotic process that shapes metal sheets directly into components.

Unlike conventional manufacturing, ISF does not require dedicated tooling, allowing the air force to produce unique or low-volume parts faster and without the need for specialized production lines.

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